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2017 Application of Different Coating Methods to External Cooling Roller and Characterization of Applied Coatings

Rolling has an important place in iron and steel industry due to the advantages such as production speed, continuity and easy to process applications. Roll materials must be resistant to high heat temperature conditions, high breaking resistance, good surface quality, proper hardness, good wear resistance and thermal shocks. However, producing an alloy material with all of these features together will be very costly. Instead of producing a roll material having all of these properties, it is more economical and practical approach to provide these characteristics by surface modification. In this study, External cooling rollers (ECR) coated by different four techniques which, Flame spray, boriding, titanizing and borotitanizing. After the coating process, the thickness of the coating layer, hardness, and layer structures examined by optic microscope, scanning electron microscope, micro hardness, and X-ray analyses. A wide range of coating thicknesses and microhardness values obtained depending on coating technique. The highest mircohardness obtained in the titanized sample, but the lowest coating thickness. The obtained hardness values were 3 times higher than those in the current application. The cost of rolling will be reduced by increase in ECR tool life.

International Iron & Steel Symposium
UDCS

Mehmet DEMİR Ali GÜNEN Mustafa Serdar KARAKAŞ Vahdettin Koç Mustafa Sabri Gök Ahmet ÇÜRÜK

347 326
Subject Area: Materials Science Broadcast Area: International Type: Oral Paper Language: English
2018 Electrical Conductivity and Microstructure Properties of Cu-Mo Coatings

In this study, Cu–Mo composite coatings were produced on copper substrate by plasma spray technique. Electrical conductivity and microstructure properties of the composite coatings were investigated. Microstructure and phase composition of the coatings were examined by using optical microscopy (OM), scanning electron microscope (SEM), X-ray diffraction (XRD), and energy-dispersive X-ray spectroscopy (EDS). The microhardness experiments were also performed by using a microhardness machine. The electrical conductivity properties of the coatings were evaluated with eddy current instruments. Although the electrical conductivities of the coatings are very small compared to the substrate, it has been determined that the coatings exhibit a very good hardness values in comparison to the substrate.

International Symposium on Light Alloys and Composite Materials
UHAKS

Serkan Islak Uğur Çalıgülü Husain R.H. Hraam Cihan Özorak Vahdettin Koç

419 704
Subject Area: Chemistry Broadcast Area: International Type: Oral Paper Language: English